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Here are some examples of thin-walled pipe production!
Generally, it is considered difficult to mold thin-walled pipe shapes through extrusion due to deformation and uneven thickness. Our company is capable of producing pipes with a wall thickness of 0.1 mm and a length of 100 mm (when the outer diameter is Φ1.3 mm) using our unique special molding and firing technology.
The thermal conductivity is 185 W/(m·K)! We apply the microfabrication technology developed in the production of mechanical pencil leads!
The raw material, ceramic powder, is mixed with a binder and then extruded. After that, it is fired at temperatures between 1200 and 1500 degrees Celsius to manufacture the product. Through precise molding and uniform firing, we can produce ceramic products with high density, strength, and purity. We can accommodate pipes and rods with an outer diameter of 0.5 to 6 mm, an inner diameter of 0.02 to 4 mm, and a length of up to 100 mm. It is also possible to create filter-shaped fine processing with numerous through holes in the extrusion (length) direction. So far, our ceramic products have been used in applications such as shafts for bearings, heat dissipation fins, and guide pins for drive components in machinery. *For more details, please refer to the PDF document or feel free to contact us.
Developed using water plasma spraying! Freely shaped ceramic products!
Large ceramic pipes are ceramic molded products that apply water plasma spraying. Our products are extremely resistant to thermal expansion and contraction. We can manufacture various shapes and dimensions of ceramic parts such as "pipes," "tiles," and "crucibles" under the WAPLOC brand. 【Product Lineup】 ■ Pipes ■ Tiles ■ Crucibles *For more details, please refer to the PDF document or feel free to contact us.
Lining is possible even for long steel pipes! Super wear-resistant ceramic elbow pipes.
The "TMP Ceramic Pipe" is an elbow pipe made using pressure-formed ceramic rings that are highly resistant to wear. It has over four times the wear resistance compared to cast-formed ceramics. Even in bent pipes, a clean lining is possible. Ceramic lining can now be applied to long pipes, which was not possible before. 【Features】 ■ Available sizes: 50A to 350A ■ Ceramic chips are lined on the inner surface of the steel pipe using new technology ■ By using long-lasting steel pipes, the lifespan of the steel pipes is extended, providing significant benefits to users. *You can download the English version of the catalog. For more details, please refer to the PDF document or feel free to contact us.
Minimum aperture φ0.02mm; high-precision fine hole ceramics can be produced with a length of 100mm.
Pilot Corporation's ceramics can provide high dimensional accuracy for fine pores and deep holes of less than 1mm, which are difficult to manufacture through machining. Thanks to the expertise in mixing, extrusion molding, and firing developed in the production of mechanical pencil leads, we can achieve dense and homogeneous molding, resulting in minimal dimensional variation within the same lot. Additionally, we can produce single holes, multiple holes, and irregularly shaped holes. By utilizing high-precision fine holes, we enable precise microflow control. Our ceramics, which have excellent corrosion resistance, can also be used with corrosive liquids and gases. The materials used are high-purity alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of manufacturing fine ceramics with a minimum outer diameter of φ0.3mm and a minimum hole diameter of φ0.02mm ■ For inner diameters of less than φ1mm, we can produce long products with an aspect ratio of over 200 (maximum length of 120mm) ■ Free thickness can be achieved for deep holes, from thin to thick walls ■ High precision with a dimensional tolerance of ±5% *For more details, please refer to the materials. Feel free to contact us with any inquiries.
Lining is possible even for long steel pipes! Super wear-resistant ceramic elbow pipes.
The "TMP Ceramic Pipe" is an elbow pipe made using a ceramic ring that is highly resistant to wear due to pressure press molding. It has approximately four times the wear resistance compared to cast molded ceramics. It allows for a clean lining even in bent pipes. Ceramic lining is now possible for long pipes, which was not achievable before. 【Features】 ■ Available sizes: 50A to 350A ■ Ceramic chips are lined on the inner surface of steel pipes using new technology ■ By using long-lasting steel pipes, the lifespan of the steel pipes is extended, providing significant benefits to users. *You can download the English version of the catalog. For more details, please refer to the PDF document or feel free to contact us.
